I was doing a certain amount of fiddling about yesterday, primarily tidying up and polishing a box I’d made (note to self, making boxes with 45 degree mitres is a real pain in the butt). I also was playing with my bandsaw, trying to work out some ways of doing things. So at one point I was fiddling to see how thin a piece I could resaw freehand, that is to say shaving a slice off the side of another slice. For what it’s worth, i can do about 1mm without cutting my fingers off. I gave some of this to Robyn as a bookmark…
So you can guess what I spent a great deal of time doing today, since it’s coming up to Christmas. The sequence of events, the sorry tale, went like this: use the tablesaw to rip a piece off some of the left-over end of random hardwood stair tread, about 50mm thick. Chop that in half, resulting in two chunks about 50mm square, and about 120mm long. Drill a hole through the end of each one (so that when I slice them up, each bookmark has a hole in it to tie a ribbon through). Use a router bit to round over the corners (so that when I slice them up, the corners will be round). Run them through the bandsaw, slicing them about 1-2mm thick. Result, about ten slices before the blocks got to thin to chop any more off and still retain my fingers. This is where the fun started.
The bandsaw left some saw marks - I’ve yet to figure out why, and how to avoid it, but my reading so far suggests I need different blades for this sort of thing, and not the standard supplied-with blade. Now, if it was a big piece of wood, like yesterday, I could clamp one end and smooth it with a plane, like yesterday, and throw away the rough bit. No such luck today - no way to clamp it and plane it. Sand it? A lot of wood to remove. Ok, grab the belt sander. Try to sort of hold down one edge with my finger, and sand the other edge… zing, piece of wood sails off the bench. Hmm. Turn the sander over (you can see where this is going), try to hold little piece of wood down flat on the spinning belt. Zing, piece of wood sails over my shoulder and I sand the corner off my finger nail and a little bit of finger as well.
So I ran down the street and bought a random orbital sander (which I need anyway) and did it that way. The bookmarks still have some saw marks, and are thinner at the edges than the middle, but good enough for government work.
I’m now completely stuffed, and have a sore finger.